Fix My Grill Parts finder · repair notes

fix

Flame at the air shutter (flashback)

Fire under the control panel or at the burner inlet means the tube is blocked or off the orifice — shut the tank, then clear the venturi or reseat the tube.

moderate PT45M Updated 2026-09-14

Clean versus clogged burner ports Left tube shows even open ports and a blue flame sketch. Right tube shows grease-clogged ports and a yellow uneven flame. BURNER TUBE · PORTS CLEAN Even blue cones. Every port open. CLOGGED Grease in the holes. Yellow, lift, dead spots. Ream with a bit smaller than the port. Do not drill oversized. Brass brush the row. Keep liquid out of the venturi / inlet. If the tube wall is lace under the ports, replace the set — do not patch holes.
Fig. — Burner tube: clean ports (left) versus clogged ports (right).

Flashback is gas burning at the venturi / air shutter instead of on the port row. You may see flame licking under the control panel or hear a roar at the inlet. This is the acute version of spider webs in the venturi — treat it as urgent.

Related: yellow / orange flame, grill will not stay lit, clean burner ports. Model parts via guides or the finder.

Procedure

  1. Knob off, tank off if flame is already at the shutter. Do not keep feeding it.
  2. Cold. Disconnect the tank. Remove the burner: rear fastener first, then slide the inlet off the orifice.
  3. Shine into the venturi. Nest, mud, or a crushed insect screen is the usual culprit.
  4. Brush from inlet toward the ports. Shake debris out the inlet — never into the valve.
  5. Hard nest that will not extract: replace the tube. Do not drill the venturi.
  6. Refit the inlet fully over the brass. A gap recreates flashback even with a clean tube.
  7. Lid open. Light. Flame must sit on the port row, blue, no fire at the shutter.
  8. Soap the tank coupling. Still roaring: orifice/valve job — stop and get a tech if you smell gas with knobs off.

FAQ

Is flashback the same as a grease fire?

No. Flashback is gas at the venturi. A grease fire is fat igniting in the box or cabinet.

One burner only?

Almost always that tube’s venturi or orifice seating — not the whole regulator.