Fix My Grill Parts finder · repair notes

143 procedures

Guides

Written as shop notes, not listicles. Each page is a procedure you can follow with the lid open. Search links go to retailers; we do not invent part prices.

Brand hubs

Weber Spirit / Spirit II / SX View hub →

moderate · PT90M

Replace Weber Spirit E-210 and E-310 burner tubes

Lift, match length, and reseat Spirit burners on the valve orifices. Why E-210 and E-310 tubes are not interchangeable, and how to avoid flashback.

easy · PT30M

Replace Weber Spirit flavorizer bars

When Spirit bars are lace, drips hit the burners. How to match E-210 versus E-310 length, seat the peaks over the tubes, and stop cleaning ports every month.

moderate · PT90M

Weber Spirit E-210 burner tubes

Two-tube Spirit E-210 / Spirit II E-210: 69785 18-inch set, crossover, and why a three-burner 69787 kit will not pin in a 210 box.

easy · PT30M

Weber Spirit E-210 flavorizer bars

Three 15.3-inch bars for front-control Spirit 200 / E-210. Why a five-bar 7636 E-310 kit will not sit, and how to seat peaks over two tubes.

moderate · PT1H

Weber Spirit E-210 igniter replacement

Batteries, collector box, and electrode on a two-burner Spirit E-210. Diagnose click-no-spark versus no-click before you order a module.

moderate · PT90M

Weber Spirit E-310 burner tubes

Three-tube Spirit E-310 / Spirit II E-310: 18-inch mains, crossover, GS4 versus original, and why a 69785 E-210 kit will not seat on three orifices.

easy · PT30M

Weber Spirit E-310 flavorizer bars

Five 15.3-inch bars for front-control Spirit 300 / E-310. Measure length, seat peaks over three tubes, and do not install a three-bar E-210 kit.

moderate · PT1H

Weber Spirit E-310 igniter replacement

Three-burner Spirit E-310 and Spirit II E-310: battery box, collector, crossover, and why the middle burner lights from the left electrode.

All 21 Weber Spirit / Spirit II / SX guides

Weber Genesis / Genesis II View hub →

moderate · PT2H

Replace Weber Genesis burner tubes

Reseat Genesis tubes on the orifices, match generation (original versus Genesis II / GS4), and leak-check so a wide firebox does not hide a flashback.

easy · PT35M

Replace Weber Genesis flavorizer bars

Genesis bars are longer than Spirit bars. How to measure, seat peaks over the tubes, and stop paying for new burners that were only being dripped on.

moderate · PT90M

Weber Genesis igniter replacement

Genesis and Genesis II ignition: AA collector boxes versus Infinity / electronic ignition, electrode gaps, and why a dead side sear is not a dead main box.

moderate · PT2H

Weber Genesis II E-310 burner tubes

Three GS4 mains (OEM 67489 LP / 67491 NG class). Same 300-series tubes as E-315; no side sear. Confirm Genesis II, not original Genesis.

easy · PT35M

Weber Genesis II E-310 flavorizer bars

Genesis II 300-series bars are ~17.1 inches (66032 / 66795), not Spirit 15.3 inches and not original Genesis. Seat five bars over three GS4 tubes.

moderate · PT90M

Weber Genesis II E-310 igniter

Genesis II E-310 Infinity / electronic ignition is not a Spirit 7642 AA box. Diagnose tick versus click, colored electrode leads, and sear as a separate ceramic.

moderate · PT2H

Weber Genesis II E-315 burner tubes

Three ~19.5-inch GS4 mains (OEM 67489-class) for Genesis II 300 E-315. Not Spirit 18-inch tubes and not a 400-series kit.

easy · PT35M

Weber Genesis II E-315 flavorizer bars

Genesis II E-315 uses the 300-series five-bar 17.1-inch set (66032 / 66795), same family as E-310. Not Spirit 15.3 inches and not Genesis II 400.

All 17 Weber Genesis / Genesis II guides

Weber Q View hub →

Char-Broil View hub →

moderate · PT2H

Char-Broil 463276016 burner tubes

463276016 tube kits often cross to the G466-2500-W1 IR class (~14-3/4 × 5/8") with 463242715. Measure; do not install Performance 17-inch tubes.

easy · PT45M

Char-Broil 463276016 heat plates

463276016 shares G466-0024-W1 IR tent dimensions (~15-1/4 × 1-13/16") with Commercial 463242715/716 on many aftermarket lists. Confirm emitters and measure.

moderate · PT2H

Char-Broil Advantage 463344116 burner tubes

Four G432-8M00-W1 class tubes, 14-3/8-inch × 5/8-inch, plus adjustable carryovers. Do not use 1-inch Nexgrill or 17-inch Performance kits.

easy · PT35M

Char-Broil Advantage 463344116 heat plates

Home Depot Advantage 4-burner 463344116 / 466344116 tents are G361-0003-W1 class ~15.1–15.5 × 2 inches. Not Performance 17-inch tents.

moderate · PT1H

Char-Broil Advantage 463344116 igniter

Advantage 463344116 collector and hose-clamp ceramics. Match wire length and connector; kit igniters are a bonus, not a guaranteed OEM match.

moderate · PT1H45M

Char-Broil Advantage 463344915 burner tubes

Advantage 463344915 tubes track the shorter Advantage pipe class (G432-8M00-W1 ~14-3/8 × 5/8" on related 463344116 kits). Measure before ordering.

easy · PT35M

Char-Broil Advantage 463344915 heat plates

Advantage 463344915 is a Home Depot convective string — tents are typically the shorter Advantage class (~15.1–15.5"), not Performance 17". Confirm the full 463344915 stamp.

moderate · PT2H

Char-Broil Commercial 463242715 burner tubes

Home Depot Commercial TRU-Infrared 4-burner 463242715 / 463242716: G466-2500-W1 class 14.75-inch × 5/8-inch tubes under emitter plates, not Performance convective tents.

All 24 Char-Broil guides

Nexgrill View hub →

All 18 Nexgrill guides

Traeger View hub →

easy · PT20M

Traeger drip tray liners (search-only)

Foil drip-tray liners are a consumable. Measure the barrel tray (Pro 575 vs 780 vs Ironwood). No fake hot-rod ASINs — liners are search-only.

advanced · PT2H

Traeger hot rod igniter replacement

Unplug first. How to reach the firepot hot rod on Pro, Ironwood, and older Pro Series, test a cartridge heater, and match 6-inch versus 8-inch length without inventing a SKU.

advanced · PT2H

Traeger Ironwood 650 hot rod

Ironwood 650 is D2 / WiFIRE — use KIT0255-class DC igniter, not AC KIT0088. Confirm sheath length on the Ironwood diagram for your serial.

advanced · PT2H

Traeger Ironwood 885 hot rod

Ironwood 885 D2 igniter is KIT0255-class DC. Confirm length against the 885 parts diagram — do not install Pro Series 22 AC rods.

advanced · PT2H

Traeger Pro 575 hot rod

Pro 575 uses a D2 / WiFIRE DC igniter, not a universal 6-inch or 8-inch AC cartridge. Unplug, match KIT0255-class length to the diagram, and do not install a Pro Series 22 AC rod.

advanced · PT2H

Traeger Pro 780 hot rod

Pro 780 shares D2/WiFIRE logic with the 575 but not a guaranteed rod length. Unplug, measure the sheath, and do not install a Pro Series 34 AC hot rod or a guessed 6-inch part.

advanced · PT2H

Traeger Pro Series 22 hot rod

Pro Series 22 uses an AC hot rod (KIT0088 / BAC199 class, ~3.5" cartridge) — not a Pro 575 D2 DC rod. Unplug and match the Molex connector.

advanced · PT2H

Traeger Timberline 850 hot rod

Timberline 850: Gen1 AC (TFB85WLB-class) uses KIT0088/KIT0223; Gen2 D2 uses KIT0255. Read the controller generation before you order.

Napoleon View hub →

Broil King View hub →

Clean (11)

easy · PT25M

Bristle-free vs wire grill brush

Why wire bristles show up in emergency-room case reports, what bristle-free tools actually do, and a cleaning sequence that does not depend on a cheap steel brush.

easy · PT50M

Gas grill flare-ups under the food

Flare-ups are grease on hot metal — clean tents, scrape the firebox, empty the tray. Replace lace heat plates before you blame the burner.

easy · PT30M

Grease tray full or overflowing

A full drip tray is a grease-fire starter. Empty, scrape, and line the pan on a cold grill — do not hose live embers into the cart.

easy · PT40M

How to choose and use grill cleaner

Read the substrate line: porcelain, cast iron, stainless. Cold dwell versus warm spray, what alkali does to enamel, and a use sequence that does not flood the burners.

easy · PT35M

How to clean a grill grease tray and drip system

Empty, scrape, and reseat the cup, rail, and foil path so the next cook does not become a cabinet fire. Includes Weber-style cups and box-store V-trays.

moderate · PT1H

How to clean gas grill burner ports

Yellow flames, popping, and cold spots are often clogged ports. How to brush and ream tubes without drilling them oversize or flooding the venturi.

easy · PT1H

How to clean porcelain grill grates without stripping the enamel

Keep the glass coat on porcelain-enameled grates: heat cycle, nylon scrape, soak, and what never to use (oven cleaner, steel wheels, thermal shock).

moderate · PT4H

How to deep-clean a neglected outdoor grill

A one-day teardown for a grill that sat two seasons: pests in the venturi, packed grease rail, rust triage, and the order of work so you do not wash debris into live gas parts.

moderate · PT2H

How to degrease a gas grill

A cold-to-hot procedure for stripping cooked-on grease from the lid, firebox, flavorizers, and cart without wrecking porcelain or flooding burner ports.

easy · PT45M

How to season grill grates after cleaning

A light oil film on warm grates — what seasoning means on cast iron versus porcelain, and why a cup of oil becomes tomorrow's grease fire.

easy · PT20M · Traeger

Traeger drip tray liners (search-only)

Foil drip-tray liners are a consumable. Measure the barrel tray (Pro 575 vs 780 vs Ironwood). No fake hot-rod ASINs — liners are search-only.

Model-specific fixes (127)

moderate · PT2H · Broil King

Broil King Baron 490 burner tubes

Baron 490 uses dual-tube stainless mains (OEM 52909-class on many 330/440/550-related diagrams). Count four dual tubes; do not install single-pipe Nexgrill 1-inch kits.

easy · PT40M · Broil King

Broil King Baron 490 Flavorizer bars

Baron 490 Flavorizer / heat shield length is series-specific. Measure before ordering Crown 400 parts or universal tents.

moderate · PT1H · Broil King

Broil King Baron 490 igniter

Baron 490 collector ignition often uses 10342-E13-class electrodes on related diagrams. Match dual-tube geometry — not a single-pipe Nexgrill ceramic.

moderate · PT2H · Broil King

Broil King Crown 400 burner tubes

Crown 400 entry 4-burner dual-tube mains are not automatic Baron 490 parts. Confirm Crown 400 on the plate and match the dual-tube casting photo.

moderate · PT1H · Broil King

Broil King Crown 400 igniter

Crown 400 collector-box spark ignition. Match electrode lead length to the Crown schematic; Baron 10342-class is not automatic.

moderate · PT90M

Built-in grill igniter and transformer

Lynx, Alfresco, Wolf, Viking, and DCS island grills use 120-volt hot-surface or spark modules — not a Spirit AA tray. Diagnose GFCI, transformer, and glow-plug gap before you order a ceramic.

moderate · PT1H

Built-in grill rotisserie motor

Lynx, Alfresco, Wolf, Blaze, Coyote island rotisserie motors are 120V chassis-specific. Amazon first; BBQGuys for diagram/stock. Confirm GFCI, gearbox, and spit fit before you buy a universal motor.

moderate · PT2H · Char-Broil

Char-Broil 463276016 burner tubes

463276016 tube kits often cross to the G466-2500-W1 IR class (~14-3/4 × 5/8") with 463242715. Measure; do not install Performance 17-inch tubes.

easy · PT45M · Char-Broil

Char-Broil 463276016 heat plates

463276016 shares G466-0024-W1 IR tent dimensions (~15-1/4 × 1-13/16") with Commercial 463242715/716 on many aftermarket lists. Confirm emitters and measure.

moderate · PT2H · Char-Broil

Char-Broil Advantage 463344116 burner tubes

Four G432-8M00-W1 class tubes, 14-3/8-inch × 5/8-inch, plus adjustable carryovers. Do not use 1-inch Nexgrill or 17-inch Performance kits.

easy · PT35M · Char-Broil

Char-Broil Advantage 463344116 heat plates

Home Depot Advantage 4-burner 463344116 / 466344116 tents are G361-0003-W1 class ~15.1–15.5 × 2 inches. Not Performance 17-inch tents.

moderate · PT1H · Char-Broil

Char-Broil Advantage 463344116 igniter

Advantage 463344116 collector and hose-clamp ceramics. Match wire length and connector; kit igniters are a bonus, not a guaranteed OEM match.

moderate · PT1H45M · Char-Broil

Char-Broil Advantage 463344915 burner tubes

Advantage 463344915 tubes track the shorter Advantage pipe class (G432-8M00-W1 ~14-3/8 × 5/8" on related 463344116 kits). Measure before ordering.

easy · PT35M · Char-Broil

Char-Broil Advantage 463344915 heat plates

Advantage 463344915 is a Home Depot convective string — tents are typically the shorter Advantage class (~15.1–15.5"), not Performance 17". Confirm the full 463344915 stamp.

moderate · PT2H · Char-Broil

Char-Broil Commercial 463242715 burner tubes

Home Depot Commercial TRU-Infrared 4-burner 463242715 / 463242716: G466-2500-W1 class 14.75-inch × 5/8-inch tubes under emitter plates, not Performance convective tents.

easy · PT35M · Char-Broil

Char-Broil Commercial 463242715 cooking grates

TRU-Infrared 463242715 uses cast-iron top grates (G541-0016-W2 class ~17 × 9.5 inches) over stainless emitters — not Performance convective grate kits.

easy · PT45M · Char-Broil

Char-Broil Commercial 463242715 heat plates

TRU-Infrared 463242715 tents are G466-0024-W1 class ~15.25 × 1.8 inches under 17-inch emitters — not Advantage 15-1/8 × 2-inch tents and not Performance 17-inch tents.

moderate · PT1H · Char-Broil

Char-Broil Commercial 463242715 igniter

TRU-Infrared 4-burner 463242715 uses a multi-outlet collector (SureFire-class on many years). Match electrode count and connector; do not use Performance G432-8S01-W1 blindly.

easy · PT50M · Char-Broil

Char-Broil Commercial 463242715 IR emitters

TRU-Infrared 463242715 emitters are G533-2200-W1 class ~17 × 10-inch plates under the cast-iron grates — not the narrow G466 tents under the tubes.

moderate · PT2H · Char-Broil

Char-Broil Commercial 463242716 burner tubes

463242716 IR Commercial mains are G466-2500-W1 class (~14-3/4 × 5/8"). Not Performance 17-inch convective tubes.

easy · PT45M · Char-Broil

Char-Broil Commercial 463242716 heat plates

463242716 TRU-Infrared Commercial tents share the G466-0024-W1 class (~15-1/4 × 1-13/16") with 463242715. Emitters must sit flat over the tents.

moderate · PT1H · Char-Broil

Char-Broil igniter replacement

Box-store Char-Broil Performance and Commercial carts: piezo versus AA collector, electrode clips on stamped burners, and why the side burner is a separate lead.

moderate · PT2H · Char-Broil

Char-Broil Performance 463347519 burner tubes

Home Depot Performance 463347519 five-main convective tubes are the G470-5200-W1 class (~17.75"). Confirm the full 463347519 string before a 4-burner kit.

easy · PT35M · Char-Broil

Char-Broil Performance 463347519 cooking grates

Performance 463347519 uses a three-piece matte cast-iron set (G470-0002-W1 / G470-0003-W1 class ~18 × 25 inches total) — not Commercial IR emitter tops.

easy · PT35M · Char-Broil

Char-Broil Performance 463347519 heat plates

463347519 Performance tents are the ~16-15/16 × 2-1/2-inch G470-0004-W1 class. Count five tents for five mains — not Advantage 15-inch tents.

moderate · PT1H · Char-Broil

Char-Broil Performance 463347519 igniter

463347519 Performance spark electrodes are hose-clamp ceramics in the G432-8S01-W1 class on many carts. Match the square connector and full model string.

moderate · PT2H · Char-Broil

Char-Broil Performance burner tubes

Performance convective tubes are counted and measured — 17-3/4-inch G470-5200-W1-class on many 4/5-burner carts. Short universal kits cause flashback.

easy · PT40M · Char-Broil

Char-Broil Performance heat plates

Performance 4-burner tents are often 16-15/16 inches (G470-0004-W1), not Advantage 15-1/8. Measure, count, and seat peaks over the tubes.

moderate · PT1H · Char-Broil

Char-Broil Performance igniter

Performance convective carts: G432-8S01-W1-class hose-clamp ceramics versus a piezo button. Match the 463- string and do not pry a TRU-Infrared emitter.

easy · PT40M

Crossover or carryover will not light the next burner

Left burner lights, middle stays dark: crossover too short, ports clogged, or a carryover not seated. Fix the bridge before replacing every tube.

moderate · PT45M

Flame at the air shutter (flashback)

Fire under the control panel or at the burner inlet means the tube is blocked or off the orifice — shut the tank, then clear the venturi or reseat the tube.

moderate · PT40M

Gas burner hisses or roars

A sharp hiss at the inlet or a roaring tube points to mixture / seating problems — orifice gap, open shutter, or flashback — not a louder “normal” preheat.

easy · PT40M

Gas grill lights with a match only

Match lights, igniter fails: dead battery, cracked ceramic, bad collector module, or a tube too far from the electrode — diagnose spark before you replace the manifold.

easy · PT20M

Gas grill regulator reset (low flame after a tank change)

The excess-flow valve chokes the hose when you open the tank fast or leave a knob on. A model-agnostic reset, leak check, and when the regulator is actually failed.

easy · PT35M

Gas grill will not stay lit

Lights then dies: excess-flow lock, wind, thermocouple on some side burners, or a tube that will not stay on its orifice. Diagnose before replacing the manifold.

easy · PT15M

Grease fire after a cook (gas grill)

If the firebox or cabinet lights after you shut the knobs, shut the tank, keep the lid closed if the fire is in the box, and then clean the drip path. Not a regulator-reset duplicate.

easy · PT40M

Grill clicks but no spark at the burner

Collector ticks while the ceramic is dead, cracked, or gapped wrong. Isolate module vs electrode before buying a whole kit.

easy · PT20M

How to find a built-in grill model number on the chassis

Lynx, Alfresco, Wolf, Viking, DCS, Fire Magic, Twin Eagles, and similar island grills hide the rating plate on the chassis flange or behind the panel — not on the hood badge.

easy · PT15M

How to find your grill model and serial number

Where rating plates live on Weber, Char-Broil, Nexgrill, and Traeger, what to photograph, and how to use the number in the parts finder without guessing from the lid badge.

easy · PT20M

How to measure a gas grill burner tube

Length tip-to-tip, diameter, inlet style, and rear tab — the four measurements that keep universal kits from flashing back.

easy · PT15M · Weber

How to read a Weber grill data plate

Find the riveted Weber rating plate, decode Spirit vs Spirit II vs Genesis II model strings, and photograph the serial before ordering parts.

easy · PT35M

Igniter clicks but electrode gap is too wide

You hear the module tick but see no snap at the tube — bend the electrode to a nickel gap, replace cracked ceramics, and confirm the tube is on the orifice.

easy · PT20M

Low flame on all burners

Every burner tiny and blue usually means excess-flow lock or a near-empty tank — not four failed tubes at once.

easy · PT25M

LP tank empty vs regulator tripped

Heavy tank that still will not feed? Excess-flow lock feels like an empty cylinder. Weigh the tank, then reset the regulator before you buy parts.

moderate · PT1H15M · Napoleon

Napoleon Prestige 500 igniter

Prestige 500 spark / LED ignition is not Rogue-base N357-0021LY by default. Match the Prestige 500 schematic for module and electrode SKUs.

easy · PT40M · Napoleon

Napoleon Prestige 500 sear plates

Prestige 500 sear plate count and length follow the Prestige 500 schematic — not automatic Rogue 425 N305-0082 five-packs. Measure and match the series.

moderate · PT2H · Napoleon

Napoleon Rogue 425 burner tubes

Rogue 425 mains are OEM N100-0060 18-gauge stainless tubes (three). Do not install single-pipe Nexgrill 1-inch kits.

easy · PT30M · Napoleon

Napoleon Rogue 425 cooking grids

Rogue 425 cooking grids are OEM S83008 cast iron or S83013 stainless (two waved pieces ~17.75 × 11.75 inches) — not Rogue 365 S83015 grids.

moderate · PT1H · Napoleon

Napoleon Rogue 425 igniter and electrode

Rogue 425 spark ignition: OEM electrode N240-0040 (rear/sear 90-degree, 29-inch lead on RSIB years) and module N357-0021LY. Match the exact Rogue variant on the plate.

easy · PT35M · Napoleon

Napoleon Rogue 425 sear plates

Rogue 425 uses five porcelain sear plates (OEM N305-0082 / kit S87024 on many lists). ~41 × 8.9 cm each — not Weber Spirit Flavorizers.

moderate · PT1H45M · Nexgrill

Nexgrill 720-0783E burner tubes

720-0783E four-main tubes often share the 14-7/8 × 1-inch class with 720-0830H. Confirm inlet style and measure before installing a universal kit.

easy · PT35M · Nexgrill

Nexgrill 720-0783E heat plates

720-0783E is a common Home Depot 4-main Nexgrill. Many kits cross to the 14-9/16 × 4-3/16-inch class used on 720-0830H — still measure and confirm the 0783E stamp.

moderate · PT2H · Nexgrill

Nexgrill 720-0830H burner tubes

Four 14-7/8-inch pin-mounted tubes for 720-0830H. Match length so the inlet swallows the orifice, and do not use a five-tube 720-0896 kit.

easy · PT35M · Nexgrill

Nexgrill 720-0830H heat plates

Home Depot 720-0830H four-main tents are 14-9/16 inches, not a generic 4-burner kit. Measure, count four, and seat peaks over the tubes.

moderate · PT1H · Nexgrill

Nexgrill 720-0830H igniter

720-0830H electrode and collector diagnosis for the common Home Depot 4-main Nexgrill. Confirm the H suffix on the plate.

moderate · PT2H · Nexgrill

Nexgrill 720-0864 burner tubes

Four 14-7/8-inch × 1-inch pin-mounted tubes for 720-0864. Same length class as 720-0830H; not a five-tube 720-0896 kit.

easy · PT35M · Nexgrill

Nexgrill 720-0864 heat plates

Home Depot Nexgrill 720-0864 / 720-0864M four-main tents are the 14-9/16 × 4-3/16-inch class shared with 720-0830H. Confirm the 720 stamp including suffix.

moderate · PT1H · Nexgrill

Nexgrill 720-0864 igniter

720-0864 four-main spark ignition: replace the dead ceramic or the collector — match bend and lead to the 720-0864 schematic.

moderate · PT2H · Nexgrill

Nexgrill 720-0888 burner tubes

720-0888 suffixes change tube length and count — photograph the full stamp, count mains, and measure before you order a 4-pack that belongs on 0830H.

easy · PT30M · Nexgrill

Nexgrill 720-0888 cooking grates

720-0888 grate kits vary by suffix — count sections, measure front-to-back, and search the full 720 stamp before you buy a universal 4-burner set.

easy · PT40M · Nexgrill

Nexgrill 720-0888 heat plates

720-0888 suffixes change parts — photograph the full stamp, count mains, and measure tent length before ordering a 4- or 5-pack.

moderate · PT1H · Nexgrill

Nexgrill 720-0888 igniter

720-0888 ignition is collector-box plus ceramics — match electrode count and connector to the full 720 stamp; do not assume a 0830H electrode kit.

moderate · PT2H · Nexgrill

Nexgrill 720-0896 burner tubes

720-0896E/B tubes are commonly listed at ~15 × 5/8-inch — longer than 720-0830H 14-7/8 × 1-inch four-packs. Count five or six mains and measure diameter.

easy · PT40M · Nexgrill

Nexgrill 720-0896 heat plates

720-0896 / 720-0896E five- and six-main Home Depot Nexgrills need more tents than 720-0830H. Typical aftermarket tents are ~14-9/16" long — count five or six to match mains.

moderate · PT1H · Nexgrill

Nexgrill 720-0896 igniter

720-0896 spark ignition uses multiple ceramics into a collector box. Match electrode bend and lead length to the 720-0896 schematic — not a Weber AA kit.

moderate · PT1H · Nexgrill

Nexgrill igniter replacement

Home-center Nexgrill 720-series carts: find the AA module, reseat electrode leads, and match the 720 number including suffix before you order a ceramic.

easy · PT45M

One burner will not light

One dead zone is almost never the tank. Check that tube’s electrode, carryover, ports, venturi nest, or a tube slipped off its orifice.

moderate · PT40M

Outdoor kitchen gas leak-check (built-in NG and LP)

Soap-and-water and a manometer leak-down on a hard-piped island grill. Not an LP excess-flow reset. Shut the supply, never test with a flame.

moderate · PT2H · Char-Broil

Replace Char-Broil burner tubes

Pull stamped Char-Broil tubes, match length and inlet, reseat on the orifices, and leak-check. Universal tubes that are short are how flashbacks start.

easy · PT40M · Char-Broil

Replace Char-Broil heat plates

Measure tent length and width on Performance and Commercial carts. Heat plates are the drip shields — when they lace, burners die. Do not buy by lid name alone.

moderate · PT2H · Nexgrill

Replace Nexgrill burner tubes

Pin-mounted 720-series tubes: match length, swallow the orifice, refit the carryover, leak-check. Short universal kits cause flashback.

easy · PT35M · Nexgrill

Replace Nexgrill heat plates

720-series tents are sized by firebox, not by the words 4-burner. Measure length, count, and tab style, then seat peaks over the tubes.

moderate · PT2H · Weber

Replace Weber Genesis burner tubes

Reseat Genesis tubes on the orifices, match generation (original versus Genesis II / GS4), and leak-check so a wide firebox does not hide a flashback.

easy · PT35M · Weber

Replace Weber Genesis flavorizer bars

Genesis bars are longer than Spirit bars. How to measure, seat peaks over the tubes, and stop paying for new burners that were only being dripped on.

moderate · PT90M · Weber

Replace Weber Spirit E-210 and E-310 burner tubes

Lift, match length, and reseat Spirit burners on the valve orifices. Why E-210 and E-310 tubes are not interchangeable, and how to avoid flashback.

easy · PT30M · Weber

Replace Weber Spirit flavorizer bars

When Spirit bars are lace, drips hit the burners. How to match E-210 versus E-310 length, seat the peaks over the tubes, and stop cleaning ports every month.

easy · PT40M

Side burner will not light

Mains work, side burner dead: separate electrode lead, spider in the side venturi, or a thermocouple tip out of the flame on some carts.

easy · PT50M

Sooty black grill lid from yellow flames

Black soot on the lid or canopy usually means incomplete combustion — clogged ports, closed shutters, or a nest — not a new paint job.

moderate · PT50M

Spider webs in gas grill venturi (flashback)

Mud daubers and spiders nest in the venturi inlet. Symptom: flashback at the air shutter, yellow fire, or a burner that lights at the valve. How to extract the nest without drilling the orifice.

advanced · PT2H · Traeger

Traeger hot rod igniter replacement

Unplug first. How to reach the firepot hot rod on Pro, Ironwood, and older Pro Series, test a cartridge heater, and match 6-inch versus 8-inch length without inventing a SKU.

advanced · PT2H · Traeger

Traeger Ironwood 650 hot rod

Ironwood 650 is D2 / WiFIRE — use KIT0255-class DC igniter, not AC KIT0088. Confirm sheath length on the Ironwood diagram for your serial.

advanced · PT2H · Traeger

Traeger Ironwood 885 hot rod

Ironwood 885 D2 igniter is KIT0255-class DC. Confirm length against the 885 parts diagram — do not install Pro Series 22 AC rods.

advanced · PT2H · Traeger

Traeger Pro 575 hot rod

Pro 575 uses a D2 / WiFIRE DC igniter, not a universal 6-inch or 8-inch AC cartridge. Unplug, match KIT0255-class length to the diagram, and do not install a Pro Series 22 AC rod.

advanced · PT2H · Traeger

Traeger Pro 780 hot rod

Pro 780 shares D2/WiFIRE logic with the 575 but not a guaranteed rod length. Unplug, measure the sheath, and do not install a Pro Series 34 AC hot rod or a guessed 6-inch part.

advanced · PT2H · Traeger

Traeger Pro Series 22 hot rod

Pro Series 22 uses an AC hot rod (KIT0088 / BAC199 class, ~3.5" cartridge) — not a Pro 575 D2 DC rod. Unplug and match the Molex connector.

advanced · PT2H · Traeger

Traeger Timberline 850 hot rod

Timberline 850: Gen1 AC (TFB85WLB-class) uses KIT0088/KIT0223; Gen2 D2 uses KIT0255. Read the controller generation before you order.

easy · PT45M

Uneven heat — one burner cold

One cold zone is almost never the tank. Check the tent gap, clogged ports, a tube off its orifice, or a half-open valve.

easy · PT35M

Warped flavorizer bars or heat plates

Bars that arch, twist, or leave daylight over a burner cause flare-ups and cold stripes — replace them; do not hammer them flat.

moderate · PT90M · Weber

Weber Genesis igniter replacement

Genesis and Genesis II ignition: AA collector boxes versus Infinity / electronic ignition, electrode gaps, and why a dead side sear is not a dead main box.

moderate · PT2H · Weber

Weber Genesis II E-310 burner tubes

Three GS4 mains (OEM 67489 LP / 67491 NG class). Same 300-series tubes as E-315; no side sear. Confirm Genesis II, not original Genesis.

easy · PT35M · Weber

Weber Genesis II E-310 flavorizer bars

Genesis II 300-series bars are ~17.1 inches (66032 / 66795), not Spirit 15.3 inches and not original Genesis. Seat five bars over three GS4 tubes.

moderate · PT90M · Weber

Weber Genesis II E-310 igniter

Genesis II E-310 Infinity / electronic ignition is not a Spirit 7642 AA box. Diagnose tick versus click, colored electrode leads, and sear as a separate ceramic.

moderate · PT2H · Weber

Weber Genesis II E-315 burner tubes

Three ~19.5-inch GS4 mains (OEM 67489-class) for Genesis II 300 E-315. Not Spirit 18-inch tubes and not a 400-series kit.

easy · PT35M · Weber

Weber Genesis II E-315 flavorizer bars

Genesis II E-315 uses the 300-series five-bar 17.1-inch set (66032 / 66795), same family as E-310. Not Spirit 15.3 inches and not Genesis II 400.

moderate · PT90M · Weber

Weber Genesis II E-315 igniter

Genesis II E-315 uses electronic / Infinity-style ignition (66354-class on many 310/315 years), not Spirit 7642 or Spirit II 67053. Three ceramics, no sear electrode.

moderate · PT2H · Weber

Weber Genesis II E-330 burner tubes

Three 67489-class GS4 mains plus a separate side sear. Same geometry as E-335 mains — do not buy a four-main cart kit.

easy · PT30M · Weber

Weber Genesis II E-330 cooking grates

Genesis II E-330 uses the 300-series two-piece grate set (OEM 66095 cast iron / 66802 stainless class ~18.75 × 13.25 inches each) — not Spirit 15.3-inch bars or original Genesis side-control grates.

easy · PT40M · Weber

Weber Genesis II E-330 Flavorizer bars

Five ~17.1-inch Genesis II 300 bars (OEM 66795 / 66032 class). E-330 has a side sear — leave that uncovered; do not install Spirit 15.3-inch bars.

moderate · PT1H15M · Weber

Weber Genesis II E-330 igniter

Genesis II E-330 Infinity / collector ignition shares the 330/335 family (OEM 69310-class kits on many schematics). Confirm electrodes vs module before you order.

easy · PT25M · Weber

Weber Genesis II E-330 warming rack

Genesis II E-330 warming rack is a 300-series hinged or stationary rack sized to the 26–27-inch box — confirm II vs original Genesis before ordering.

moderate · PT2H · Weber

Weber Genesis II E-335 burner tubes

Three 67489-class GS4 mains plus a separate side sear. Do not buy a four-main cart kit; the sear is not a fourth 300-series tube.

easy · PT35M · Weber

Weber Genesis II E-335 flavorizer bars

Five 17.1-inch 66795/66032 bars over three Genesis II 300 mains. Leave the side sear uncovered — it is not a fourth flavorizer station.

moderate · PT90M · Weber

Weber Genesis II E-335 igniter

E-335 mains plus side sear: many years use 67532-class electronics, not the 66354 310/315 kit. Diagnose sear ceramic separately from the three mains.

moderate · PT45M · Weber

Weber Q 1200 igniter and electrode

Q 1200 (2014+) uses OEM 64868: AAA electronic kit, ceramic, button. Not Spirit 7642, not Q120/Q220 80462.

moderate · PT45M · Weber

Weber Q 2200 igniter and electrode

Q 2200 (2014+) shares OEM 64868 with Q 1200. Same AAA kit; different firebox, grate, and lid. Not Q3200 63788.

moderate · PT1H · Weber

Weber Q 3200 igniter electrode

Q 3200 is a two-burner cart Q — electrodes are not automatic Q 1200/2200 64868 kit parts. Confirm the Q 3200 schematic before ordering.

moderate · PT45M · Weber

Weber Q igniter and electrode replacement

Q 1200, 2200, and 3200 ignition is a small ceramic and a button — not a Spirit collector box. Diagnose piezo versus battery, set the gap, and stop mixing Q sizes.

moderate · PT90M · Weber

Weber Spirit E-210 burner tubes

Two-tube Spirit E-210 / Spirit II E-210: 69785 18-inch set, crossover, and why a three-burner 69787 kit will not pin in a 210 box.

easy · PT30M · Weber

Weber Spirit E-210 flavorizer bars

Three 15.3-inch bars for front-control Spirit 200 / E-210. Why a five-bar 7636 E-310 kit will not sit, and how to seat peaks over two tubes.

moderate · PT1H · Weber

Weber Spirit E-210 igniter replacement

Batteries, collector box, and electrode on a two-burner Spirit E-210. Diagnose click-no-spark versus no-click before you order a module.

moderate · PT90M · Weber

Weber Spirit E-310 burner tubes

Three-tube Spirit E-310 / Spirit II E-310: 18-inch mains, crossover, GS4 versus original, and why a 69785 E-210 kit will not seat on three orifices.

easy · PT30M · Weber

Weber Spirit E-310 flavorizer bars

Five 15.3-inch bars for front-control Spirit 300 / E-310. Measure length, seat peaks over three tubes, and do not install a three-bar E-210 kit.

moderate · PT1H · Weber

Weber Spirit E-310 igniter replacement

Three-burner Spirit E-310 and Spirit II E-310: battery box, collector, crossover, and why the middle burner lights from the left electrode.

moderate · PT2H · Weber

Weber Spirit II E-210 burner tubes

Two 18-inch GS4 mains plus a 10.5-inch crossover (OEM 67024 LP kit class). Do not install a three-tube Spirit II 310 set in a 210 box.

easy · PT30M · Weber

Weber Spirit II E-210 flavorizer bars

Three 15.3-inch bars (OEM 67045 porcelain or stainless 200-series class) over two GS4 tubes. A five-bar 310 kit will not sit in a 210 box.

moderate · PT1H · Weber

Weber Spirit II E-210 igniter replacement

Spirit II E-210 (2017+ GS4) uses OEM 67135, not original Spirit 7642. AA module, collector, and 10.5-inch crossover — two-burner chassis only.

moderate · PT2H · Weber

Weber Spirit II E-310 burner tubes

Three 18-inch GS4 mains plus a 15.25-inch crossover (OEM 67296 / 67279). Confirm Spirit II, not original Spirit 69787 geometry.

easy · PT30M · Weber

Weber Spirit II E-310 cooking grates

Spirit II E-310 porcelain cast-iron grates are OEM 67023 (two pieces ~11.9 × 17.5 inches) — not Genesis II 66095 and not original Spirit side-control grates.

easy · PT30M · Weber

Weber Spirit II E-310 flavorizer bars

Five 15.3-inch bars (OEM 67046 porcelain) over three GS4 tubes. Not Genesis 17-inch, not a three-bar E-210 kit.

moderate · PT1H · Weber

Weber Spirit II E-310 igniter replacement

Spirit II E-310 GS4 chassis uses OEM 67053 (button 66220), not Spirit 7642. Three mains, 15.25-inch crossover, AA module under the left table.

easy · PT25M · Weber

Weber Spirit II E-310 warming rack

Spirit II E-310 warming rack is sized to the Spirit 300 box — measure width and mount style; Genesis II racks will not fit.

easy · PT20M · Weber

Weber Spirit regulator reset and low-flame fix

All burners weak on a Spirit E-210 or E-310 after a tank swap is usually the excess-flow valve, not dead burners. Reset sequence and when the regulator is actually failed.

easy · PT40M · Weber

Weber Spirit side-control Flavorizer bars

Pre-2013 side-knob Spirit 200/300 Flavorizers are a different length than front-control 15.3-inch bars. Photograph knobs and measure before ordering.

moderate · PT2H · Weber

Weber Spirit SX-315 burner tubes

Spirit SX-315 LP mains use OEM 68950-class three-tube kits (68951 NG). Front-control Spirit 300 geometry — measure before mixing 69787 aftermarket.

easy · PT35M · Weber

Weber Spirit SX-315 Flavorizer bars

Spirit SX-315 uses five stainless Flavorizer bars (OEM 68843 class on SX 300 schematics). Confirm SX / front-control Spirit 315 — not Genesis 17.1-inch bars.

moderate · PT1H · Weber

Weber Spirit SX-315 igniter

Spirit SX-315 electronic ignition: OEM 69850-class kit / 69794 electrode on many SX schematics. Confirm front-control Spirit 315 — not Genesis Infinity.

easy · PT40M

Yellow or orange gas grill burner flame

Mostly yellow flames mean clogged ports, a shutter closed, or a spider in the venturi — not a new tank by default. Diagnose one burner vs all burners.

Repair vs replace (5)